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CLIENT CASE – Lean reviewing and logistics site redesigning
Discover how OPM Conseil supported a leading furniture retailer in redesigning its logistics sites: methodology, results, and key benefits
Lean management is a set of operational techniques aimed at identifying and eliminating non-value-added activities in the supply chain. Redesigning logistics sites often involves reorganizing operational zones and/or upgrading storage equipment to better align with business needs. The goal is to optimize warehouse space, increase storage capacity, and improve the flow of goods
Why redesign logistics sites?
Context and challenges of a multichannel furniture leader
A major player in the furniture retail sector was facing a decline in logistics flows, with oversized warehouse structures compared to its current commercial activity. The company aimed to adjust its service levels, optimize warehouse operations in line with its inventory strategy, and streamline store and customer delivery transport plans
Project objectives: Align logistics structures with business activity
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Update the supply chain organization based on new flow patterns
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Adapt service levels to current demand
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Define optimal inventory levels
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Validate actual warehouse space requirements
Our Approach: Lean logistics consulting for site optimization
General approach
16 weeks
Key actions
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Analysis of logistics costs by route and product type
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Definition of target stock levels in stores and warehouses using multi-criteria analysis (commercial and logistics dimensions)
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Strategic planning of stock placement
Development of an operational implementation plan and associated business case
Results achieved
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Inventory reduction: €26M to €40M in savings by optimizing stock levels
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Improved store delivery promise: reduced from 7–11 days to 3–6 days
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Operational improvements:
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Warehouse: 30% reduction in surface area
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Transport: ~€3M in savings through technical levers
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A three-year business case to support long-term transformation
Thinking about redesigning your logistics sites?
Talk to our Supply Chain consulting experts
Let’s discuss your logistics flow management challenges and how we can help.
We support companies across sectors in reviewing and optimizing their supply chain operations through Lean transformation and logistics site redesign